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Dr. Donald Mavinic

Location: Winnipeg, MB

Award: Award of Distinction

Category: Industry

Year: 2010

Innovation:

Developed a phosphorous recovery system to turn waste water into a valuable fertilizer, Crystal Green. Read the News Release and Media Backgrounder for additional information.

News Release

UBC Researcher Wins Manning Innovation Award for Waste to Fertilizer Technology

Phosphorus Recovery System Turns Problem Waste into Valuable Product

CALGARY, AB - (September 8, 2010) The University of British Columbia’s Dr. Donald S. Mavinic, a world expert in wastewater treatment, is to receive one of Canada’s most distinguished innovation awards, the Ernest C. Manning Awards Foundation has announced. Mavinic, a civil engineering professor and entrepreneur, will receive the $25,000 Dave Mitchell Award of Distinction for developing a unique technology to turn pipe-clogging and polluting phosphorus compounds in wastewater into environmentally friendly fertilizer.

“There is a critical need for more innovation in Canada — Canadians need to create and commercialize innovations to compete in the global economy,” says Bruce Fenwick, Executive Director of the Ernest C. Manning Awards Foundation. The Foundation, which is named after the former Alberta Premier, has provided over $4.2 million in awards, celebrated 225 adult and youth award winners and has had over 2,500 nominations in its 29-year history. Adds Fenwick, “the Foundation’s laureates are role models who inspire Canadians.”

Mavinic’s innovation turns a costly problem into a valuable product while addressing major environmental concerns of our time. The dead zone-inducing phosphorus pollution of natural waters is one of the most significant environmental challenges facing the planet. Yet phosphorus is also a dwindling resource that food crops can’t grow without. Ostara’s Pearl® Nutrient Recovery Process rescues phosphorus from sewage sludge, recycling the would-be pollutant as the environmentally friendly fertilizer, Crystal Green®.

Mavinic worked out the chemistry and engineering for the phosphorus recovery system with his research associate Frederic Koch and graduate students at the University of British Columbia. Mavinic also helped spin-off the technology to Ostara Nutrient Recovery Technologies, Inc., the company that markets the Pearl® Nutrient Recovery Process and Crystal Green® around the world.

A single Pearl® reactor can produce more than 500 kilograms of high quality fertilizer per day, while saving wastewater treatment plants about $100,000 a year in cleanup costs to get mineral buildup out of pipes and equipment. Removing the phosphorus from wastewater also keeps it out of rivers, lakes and oceans where it can wreak ecological havoc. In addition, there are significant carbon credits for every 1000 kilograms of Crystal Green® recovered.

Robert F. Kennedy Jr., Environmental Advocate and Attorney and Partner with VantagePoint Venture Partners, sits on Ostara’s Board of Directors. Says Kennedy, “Ostara's technology not only helps to solve a major challenge faced by wastewater treatment facilities and communities around the world, but also serves an important role in protecting our natural waterways for future generations.”

Kennedy goes on to say that “the technology, developed at UBC, and commercialized by Ostara, saves our waters from damaging pollution, and creates a slow-release fertilizer product that is not dependent on the mining of phosphorus — an energy intensive process, itself — from limited reserves. This technology provides an elegant solution that benefits the environment at all stages, and truly exhibits the new shift that we are seeing towards closed looped and sustainable technologies."

A demonstration scale Pearl® Nutrient Recovery Facility is operating in Edmonton, Alberta, and commercial scale Pearl® Nutrient Recovery Facilities are in operation at wastewater treatment facilities serving several cities near Portland, Oregon; as well as the region of Suffolk, Virginia and, soon, York, Pennsylvania, both near the ecologically-sensitive Chesapeake Bay Watershed. The technology has been successfully piloted in several locations across North America, and in Asia and Europe.

Mavinic will receive his award in Ottawa on September 17th, in front of an audience of Canadian innovators, elected officials, educators and business leaders at a gala hosted by Senator Pamela Wallin, OC, Preston Manning, CC, and Bernard Lord.

The Ernest C. Manning Awards Foundation (www.manningawards.ca) recognizes the importance of Canadian innovation in strengthening our nation’s capacity to compete in the global economy. The Foundation annually supports and celebrates Canadians with the imagination to innovate and the stamina to succeed.

NOTE TO MEDIA

or broadcast quality video clips and B roll of Dr. Mavinic and the phosphate recovery innovation, go to http://rcpt.yousendit.com/942896893/97f8591d5ec1af2ccad30fcc0ab31fa4&rcpt

For photos, go to http://rcpt.yousendit.com/937559547/f10460c36a245e83f41efb271cfe1c42&rcpt

For media backgrounders, go to http://rcpt.yousendit.com/943007763/88969660c3f441dfa7c987f877d3fa62&rcpt

Contact:

Ernest C. Manning Awards Foundation

Bruce Fenwick, Executive Director

M(403-390-9148)

T(403-645-8288)

Bruce.Fenwick@encana.com

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The Ernest C. Manning Awards Foundation recognizes the importance of Canadian innovation in strengthening our nation's capacity to compete in the global economy. The Foundation supports and celebrates Canadians with the imagination to innovate and the stamina to succeed. Visit www.manningawards.ca for more information.
 

Media Backgrounder
 

$25,000 Dave Mitchell Award of Distinction

Dr. Donald Mavinic

The Why and How of Phosphorus Recovery

Engineer, educator, entrepreneur and world expert in wastewater treatment, Dr. Donald S. Mavinic is the creative force behind a unique technology to recover the vital nutrient phosphate from otherwise pipe-clogging and polluting compounds in wastewater.
The innovation turns a costly problem into a valuable product while addressing major environmental concerns of our time. The efficient recovery process not only lowers maintenance costs for wastewater treatment facilities: Instead of releasing phosphorus into waterways where it can do harm, it is harvested in the form of a high-quality fertilizer, marketed by Ostara Nutrient Recovery Technologies Inc. under the brand name Crystal Green®.
 

Who?

  • The 2010 winner of the $25,000 Dave Mitchell Award of Distinction from the Ernest C. Manning Awards Foundation is Dr. Donald S. Mavinic, P.Eng., Professor and Associate Head of the Department of Civil Engineering at the University of British Columbia.
  • Mavinic spear-headed design and development of a unique technology to recover pipe-clogging phosphorus from wastewater, thereby saving treatment plants money, reducing pollution and rescuing a dwindling resource.
  • Mavinic chairs the technical advisory board of Ostara Nutrient Recovery Technologies, Inc., the company that markets the Pearl® reactor and recovery product, Crystal Green®. He served on the board of directors from 2005–2009.
  • Ostara’s management includes President, CEO, Director and Co-founder Phillip Abrary, COO and Co-founder Edward Jones and CTO and technology co-inventor Ahren Britton. Ostara’s board of directors includes environmental lawyer and activist Robert F. Kennedy, Jr.

What?

  • Ostara Nutrient Recovery Technologies Inc., a company of 25 employees, is based in Vancouver, British Columbia. Ostara’s CTO, Ahren Britton, is a graduate of the University of British Columbia’s civil engineering program.
  • Commercial scale Pearl® Nutrient Recovery Facilities operate at wastewater treatment facilities serving several cities near Portland, Oregon, as well as the region of Suffolk, Virginia and, as of September 16, 2010, York, Pennsylvania, both near the ecologically-sensitive Chesapeake Bay Watershed. A demonstration plant has operated since 2007 at the Gold Bar wastewater treatment plant in Edmonton, Alberta.
  • Successful pilot installations have been tested in the United States, Europe and Asia.

The P in Wastewater


It’s in our DNA, our cells, our teeth and our bones. Every living thing needs phosphorus, and unlike oil and gas, there is no alternative to this essential element. We get phosphorus — P, for short — in the chemical form of phosphate from our food and water. Plants get it from the soil.

“I don’t worry so much about oil, because you have alternate sources of energy,” says Manning Innovation Award winner, Dr. Donald S. Mavinic. “I worry about water and I worry about phosphorus. Without ‘em, nothing can live.”

Mavinic’s research team invented a cost-effective system that allows wastewater treatment plants to recover pipe-clogging phosphate — which is both a dwindling global resource and a pollutant — and reuse it as the environmentally-friendly fertilizer, Crystal Green®. The process was commercialized by Vancouver’s Ostara Nutrient Recovery Technologies Inc.

Centuries ago, early chemists concentrated phosphorus from urine. They were searching for a way to make gold, but perhaps recovering phosphorus from wastewater is just as valuable. To keep up with demands for fertilizer, over 150 million tonnes of phosphate rock are mined every year. Mining and processing scars the landscape and can produce mine tailings laced with toxic, even radioactive metals. Conventional phosphate production is also energy intensive and generates greenhouse gases.

Furthermore, global phosphate reserves are limited. It is difficult to know how much is left, but what is accessible and free of heavy metals could run out in decades.

Too Much of a Good Thing

The looming phosphorus shortage goes hand in hand with another serious environmental challenge: phosphate pollution of water.

Satellite images reveal a trail of travesty that runs from the foothills of the Rocky Mountains through to Lake Winnipeg, relates Mavinic. The nutrient-enrichment of water — a condition known as eutrophication — sparks algal blooms, which soon die off and decompose, removing oxygen from the water in the process. “Starved” of oxygen, fish and other aquatic life die.

Similar dead zones in the Great Lakes and oceans can be traced back to run-off from urban centres and agricultural land across North America. Says Mavinic, “too much of a nutrient is not a good thing…everything is about balance.”

The bloom and bust ecology of phosphate-rich waters is the reasoning behind phosphate-free detergents, a connection convincingly demonstrated by another Canadian, David Schindler, in the 1960s. But using eco-friendly detergents solves only part of the problem.

The Pearl® Nutrient Recovery Facility at Edmonton, Alberta’s Gold Bar Wastewater Treatment Plant is a demonstration facility that can produce about a half tonne of Crystal Green® per day. The reactor can remove over 80 percent of the phosphate from sewage sludge liquors as well as up to 15 percent of the ammonia, another nutrient used in fertilizers. Not only is a pure, saleable fertilizer made on site, the process keeps the nutrients out of natural waters.

William McDonough, a champion of sustainable design and co-author of Cradle to Cradle: Remaking the Way We Make Things, lauds Ostara’s approach. “Cradle to Cradle Design is fundamentally different from other approaches to sustainability. Instead of pushing a guilt-ridden agenda of minimizing damage to the environment, we celebrate abundance. Crystal Green® is created in this spirit of abundance by recovering phosphorus and other nutrients from wastewater into a premium, renewable commercial fertilizer.”

An even richer source of phosphates than sewage is agricultural waste, in part because of fertilizer that washes off the land into natural waters. Crystal Green®, however, is a high quality, slow-release fertilizer that, unlike other fertilizer products, virtually eliminates nutrient run-off. As Ostara board member and environmental advocate Robert F. Kennedy, Jr. explains, “you just sprinkle it on the ground and it just stays there until the plants absorb exactly what they need.”

Livestock waste also adds to nutrient run-off. Cows, for example produce 15 to 20 times as much phosphorus in their waste as we do. Mavinic’s research team at the University of British Columbia is presently looking at ways to recover phosphorus from agricultural waste. So far they have tested a reactor that removes nutrients and produces methane from pig and dairy waste. Through ongoing research collaborations between UBC and Ostara, the team hopes to turn another stinking problem into a marketable product.

Not Just a Fish Story

It was the drive to rejuvenate the lifeless water reservoirs of British Columbia that led BC Hydro to put out an appeal for a Canadian source of phosphorus in 1999.

At the time, Mavinic was working on a solution to the phosphorus-compound buildup plaguing biological wastewater treatment plants. Years earlier he had recognized that the same mineralized crud that cost plants $100K or more each year to remove was, in fact, rich in phosphorus. The challenge was how to get it out.

BC Fisheries researcher, Ken Ashley — Mavinic’s former grad student — saw another reason to recover the phosphorus. Phosphorus is not only an essential nutrient for plants. Without it, natural ecosystems cannot support life. Before dams blocked BC’s rivers, salmon would swim upstream to spawn, live and die, their rotting carcasses feeding phosphate and other nutrients back into the water. Algae used the nutrients to grow, shrimp ate the algae, and salmon ate the shrimp. But without the dead salmon to act as nutrient pumps, the waters were oligotrophic (nutrient-deficient) and therefore lifeless.

Encouraged by Ashley and BC Hydro’s Ed Hill, Mavinic and his Research Associate Fred Koch wrote a proposal for BC Hydro’s Strategic Environment Initiatives Program. Their proposal to recover phosphorus from wastewater and turn it into fertilizer for BC’s water reservoirs was enthusiastically accepted. With the grant award, the development of a new approach to phosphorus recovery was underway.

The plan was to recover the phosphorus in the form of struvite, the mineral with the chemical name magnesium ammonium phosphate. “I started a research program right from scratch,” recounts Mavinic. “We literally went back to basic chemistry in the lab.”

Innovative Engineering

Reverse-engineering the process to make struvite pellets took patience, not only on the part of Mavinic’s research team, he notes, but also from BC Hydro.

In hindsight, Mavinic’s gift for innovation is not hard to trace. Growing up in Windsor, Ontario, he used his free time to build igloos, tunnels, tree forts, super-powered go-carts, and, with the help of some friends and neighbours, a backyard garage or two that got the attention of the city inspector. “We used wood, steel, concrete blocks, asphalt shingles, wire, rope — basically anything that would keep our structures standing, especially under heavy Windsor storms,” Mavinic recalls.

Summer jobs in environmental engineering while at the University of Windsor piqued his interest in the environment, and, with a nudge from mentor Dr. J.K. Bewtra — someone Mavinic still goes to for advice — he entered grad school, obtaining a PhD in 1972.

A professor with UBC since 1973 and a consultant to over 50 government agencies and engineering firms worldwide, Mavinic has long been a leading force in environmental engineering.

Even so, the struvite recovery problem was tricky, and Mavinic credits Koch — “nuts and bolts man, tinkerer…pilot plant manager and Jack of all trades” — for convincing him to stick with the project. After going so far as to correct some errors about struvite chemistry in the published literature, Mavinic and his team worked out an elegant design for a practical phosphorus recovery system.

An NSERC Collaborative Research and Development grant allowed the team to test small-scale reactors at the Advanced Wastewater Treatment Plant in Penticton, BC. Stantec Consulting Ltd, an engineering firm from Edmonton, Alberta, also lent their support. With the background work complete, Mavinic and Koch, along with fellow UBC instructor Noboru Yonemitsu and grad student Ahren Britton, applied for a patent on the reactor design in 2004.

The system, a fluidized bed reactor, looks like a stack of giant, enclosed kitchen funnels. Wastewater pumped in at the bottom of the cones flows upward, and as it splashes around, struvite crystals form. A pinch of sodium hydroxide to control the pH helps optimize the process. Small pearl-like struvite pellets suitable for agricultural applications float, while larger pellets, sought after by BC Fisheries, sink to the bottom.

Ostara: Goddess of Spring

In 2003, additional funding from the Greater Vancouver Regional District (now known as Metro Vancouver) provided for the first of a series of scaled-up reactors at Lulu Island. These and newer reactors at the Penticton site proved the technology’s success.

UBC’s University-Industry Liaison Office searched out the right entrepreneurs to commercialize the technology, and in May 2005, a team led by business executive Phillip Abrary founded Ostara Nutrient Recovery Technologies Inc. Like their namesake, Ostara, Scandinavian goddess of spring, the company looked forward to a bountiful future.

A year later, Ostara shipped a pilot unit to the City of Edmonton. The success of the pilot study led to the construction of Ostara’s first full-scale demonstration facility, commissioned in Edmonton in 2007.

“I’ve always believed in putting research into practice,” says Mavinic, one of Ostara’s original board members.

In 2009 Mavinic stepped aside so that VantagePoint Venture partners Robert F. Kennedy and Dr. Rafael Simon could join Ostara’s distinguished Board of Directors. Thanks to $10.5 million from the US-based green tech investors and Frog Capital (UK) Ostara’s capacity is expanding quickly.

“It’s been a team effort,” says Mavinic, adding that the researchers and Ostara are thrilled with the Manning Innovation Award win. “They’re sky high,” he reports.

Trialed across North America, China, Israel and Europe, Ostara’s first commercial nutrient recovery facility opened at Clean Water Services Durham Advanced Wastewater Treatment Plant in Tigard, Oregon in 2009. Additional commercial nutrient recovery facilities have since begun operations in Suffolk, Virginia and soon in York, Pennsylvania.

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The Ernest C. Manning Awards Foundation (www.manningawards.ca) recognizes the importance of Canadian innovation in strengthening our nation’s capacity to compete in the global economy. The Foundation annually supports and celebrates Canadians with the imagination to innovate and the stamina to succeed.